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OpSimTech / Industries / Thermal Systems
Industry / 03 · Thermal Systems

The Physics-AI Layer For Thermal Systems

We model heat where it is mission-critical: battery packs, industrial heat exchangers, and process thermal systems. Conjugate fluid–solid coupling, transient analysis, and live thermal-state estimation in one digital twin.

/ 01 — Use Cases

Three thermal regimes. One twin.

Each regime needs the right method — high-fidelity CFD with energy-conservation PINNs where geometry is clean, physics-guided ML where it isn't.

/ 01

Battery Thermal Management

Cell-level heat generation, pack thermal runaway risk, cooling system optimization. Predict thermal hot-spots and cycle-life impact in real time.

CFD + Energy PINN Runaway-aware Pack-level
/ 02

Industrial Heat Exchangers

Thermal performance prediction, fouling detection, and operating-point optimization. The twin learns from sensor data and stays current with the asset.

Conjugate HT Fouling detection Plate · shell-tube
/ 03

Process Thermal Systems

Temperature-field prediction in manufacturing processes: drying ovens, reactors, calenders. Live state estimation from limited sensor data.

Physics-guided ML Drying Reactor
/ Other industries

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