Every step in electrode manufacturing has a multiphysics signature — slurry rheology, drying-front dynamics, mechanical compaction. We model all three stages of electrode production in a single digital twin, deployed at line rate.
Each stage of electrode production has different physics — and needs a different Physics-AI method.
SPH-based slurry rheology & particle dispersion. Dead-zone detection. Real-time mixing-uniformity scoring at tank scale.
Wet-film thickness uniformity, drying-front dynamics, edge effects, and defect-formation prediction at line rate.
Mechanical compaction physics. Porosity control, density uniformity, crack and delamination prediction.
End-to-end battery electrode manufacturing digital twin. In pilot with a tier-1 gigafactory; production rollout Q4 2026.